Precision stability, high efficiency, energy-saving, and wide application range: The pressure equalizing stress technology makes machine operation more stable and reliable; Its stronger power and faster response speed can enable customers to reduce the cost of repeated investment while obtaining a wider processing range.
With larger specifications, stronger power, and faster response speed, users can obtain a wider processing range and reduce repeated investment costs.
Fully optimize the injection mechanism to ensure the accuracy and stability of injection.
The overall rigidity of the machine is comprehensively strengthened, and the uniform stress molding technology is adopted, making the operation of the machine more stable, reliable, and durable.
Friendly man-machine interface, integrating a large number of commonly used functions, improving operability and maintainability, allowing customers to use more freely and comfortably.
Equipped with the third generation servo system, the entire machine operates with low noise, strong power, and fast response.
Customer requirements: The mold locking mechanism is reliable and durable, the mold protection function is effective, and the mold opening position repetition accuracy is high.
Solution: Based on existing mature mold locking mechanisms, through in-depth research, 12 key elements are proposed for optimization and innovation, including:
The mold locking force is evenly distributed and the mold deformation is small;
Using a lower mold locking force, producing the same product will not cause molding problems, while protecting the template and mold.
The whole series of formwork is designed with high rigidity, and the overall rigidity of the mold locking unit is increased by 30%;
The full series of standard T-shaped slots facilitate mold loading and unloading, reduce the probability of tooth damage due to long-term use of screw holes, and improve the service life of the template.
The standard ejector pin forced reset meets special mold forced reset requirements, and the mold has a wider range of applications.
Improve the positioning accuracy and repetitive accuracy of mold opening position, meet the requirements of precise extraction of robot hands, and facilitate automated and continuous production.
The positioning accuracy is<2mm, and the repetition accuracy is<0.3mm.
Using a unique anti tipping and sliding foot design, it improves the smoothness of movement, reduces friction, improves movement efficiency, reduces energy consumption, and avoids template tilting to protect the mold.
Configure a low-pressure mold protection control unit to ensure effective mold protection.
Customer Requirements: Precise and stable glue injection, good plasticizing and color mixing effects.
Solution: Based on existing mature glue injection machinery, extract 15 important related points for optimization and innovation, including:
The optimized design of the injection mechanism enhances the injection rigidity, ensures that the direction of the mechanism's movement and the injection force are coaxial, reduces resistance, and improves the stability and accuracy of the injection.
The injection system adopts a wire rail structure, and the wire rail is supported by an integral shooting table. The moving friction of the shooting table is minimal, improving the injection accuracy and improving the plasticizing efficiency.
Adopting a horizontal dual displacement design and dual cylinder parallel injection, it can effectively eliminate the overturning torque of the injection mechanism, ensuring stable and reliable injection.
With a new generation of upgraded screw tube components, it further improves the color mixing quality while improving the plasticizing speed. It also has the advantages of easy color change, easy cleaning, low shear and no temperature rise. It has good comprehensive performance and wider applicability.
Adopt humanized design, including multiple designs such as electric heating shield, hopper slide rail, nozzle protective cover, centralized lubrication, etc., to protect operation safety, reduce labor intensity, and improve operation and maintenance convenience.
Customer needs: reliable and durable, efficient and energy-saving, low noise.
Solution: Adopt the advanced third generation servo system of Yizhimi.
After years of market application verification, better combination configuration, stable, reliable, and durable system, with high efficiency, energy saving, low noise, strong power, and fast response characteristics.
When producing the same product and under the same operating conditions, the noise of the third generation servo system is reduced by about 20% compared to the second generation servo system.
The power system has sufficient power configuration and strong overload capacity. Taking 120T as an example, the full speed and full pressure test can achieve a limit test of 5 minutes without overload alarm.
The system response speed is further improved, which is one level higher than the second generation servo system. Taking 120T as an example, the system response time is about 40ms.
Customer needs: Fast computer speed, precise control, simple operation, programs that can meet various process requirements, and strong functionality.
Solution: Computer upgrade, 10.4 "TFT true color display screen, CPU processing time up to 0.5ms, comprehensive improvement of operational convenience, and integration of a large number of commonly used process procedures for customers to call on demand.
The use of the Mengli MK500 control system improves the control performance of the machine, making the product more stable and the overall machine more stable.
1-Canopen bus replaces the original pressure flow analog transmission mode, making transmission more stable and control more accurate;
2-10.4 "800 × 600 TFT LCD display, independent 32 bit CPU control;
3-The control unit CPU uses Cortex A8, with a scanning cycle of 0.5 ms, fast response speed, and high control accuracy;
4-240 sets of mold parameter storage, with USB interface for unlimited expansion of storage space;
5-7+1 sets of PID independent CPU temperature control, supporting J and K type thermocouple switching;
6-7+1 sets of PID independent CPU temperature control, supporting J and K type thermocouple switching;
7-Temperature control uses PID automatic adjustment function to improve control accuracy;
8-Expandable hot runner interface, supporting up to 60 sets of hot runners and supporting J and K type thermocouple switching (optional for special agents);
9-Quality monitoring management, curve display and list statistics of main process parameters;
10-Output and input point expansion function, with maximum support for 64 point output and 64 point input (optional for agents);
11-Built-in common software functions can meet various mold forming processes;
12-Support common communication interfaces RS-232 485, CANOPEN, and OPC UA (expansion required).
The use of numerical control back pressure mode makes it easier to adjust the melt back pressure.
The rotatable computer hanging box designed by artificial science adopts a unique appearance design, which is beautiful, generous, and comfortable to operate; The design of components such as the electric box not only considers the safety of wiring, but also improves the convenience of operation and maintenance.
WhatsApp & Wechat: +86 155 5851 7269
E-mail: sales@tzhengmei.com
Add: Shangqian Industrial Zone, Dongcheng Street, Huangyan District, Taizhou City, Zhejiang Province, China